Custom Die-Cut Conductive & Specialty Foam Gaskets – Multi-Material Solutions with Acrylic Adhesive

1. Multi-Material Selection for Specialized Applications
Choose from 8 engineered foam materials: Conductive (carbon-loaded), Acrylic (weather-resistant), SBR (oil-resistant), EPDM (UV/ozone-resistant), PORON (high-recovery), CR (neoprene flame-retardant), PE (cross-linked polyethylene), and EVA (cost-effective). Each formulation addresses specific environmental challenges from industrial chemicals to extreme temperatures (-50°C to 150°C).

2. Precision Die-Cutting with Complex Geometries
Laser-cutting technology achieves ±0.1mm tolerance for intricate shapes including square gaskets, custom contours, and multi-layer designs. The kiss-cutting process preserves acrylic adhesive integrity while enabling complex cutouts, internal voids, and precise perimeter seals for electronic enclosures and industrial equipment.

3. Permanent Acrylic Adhesive Backing
Industrial-grade acrylic adhesive provides 22N/25mm peel strength to metals, plastics, and composite surfaces. The backing withstands temperature cycling, humidity exposure, and chemical contact while maintaining bond integrity. Includes removable options for temporary positioning and prototyping applications.

4. Enhanced Functional Performance

  • EMI/RFI shielding (60-80dB attenuation for conductive foams)

  • IP67 environmental sealing (closed-cell EPDM/CR options)

  • Flame resistance (UL94 HB/V0 ratings available)

  • Compression recovery (90%+ for PORON materials)

  • Chemical resistance (NBR/EPDM for harsh environments)

5. Cross-Industry Application Solutions

  • Electronics: Conductive gaskets for EMI shielding

  • Automotive: Weather-resistant seals for lighting assemblies

  • Industrial: Chemical-resistant mounts for machinery

  • Energy: Flame-retardant seals for battery enclosures

  • Medical: FDA-compliant seals for diagnostic equipment

custom die cut conductive & specialty foam gaskets multi material solutions with acrylic adhesive custom die cut conductive & specialty foam gaskets multi material solutions with acrylic adhesive custom die cut conductive & specialty foam gaskets multi material solutions with acrylic adhesive

What is EVA Pad?

All EVA Pad Product.

Unlock Versatility with Custom Die-Cut Conductive Sheets

Take your projects to the next level with custom die-cut conductive sheets specifically designed to offer precision and adaptability. Whether you’re enhancing your electronic components, optimizing energy transfer, or ensuring seamless grounding in sensitive devices, these innovative sheets are tailored to meet even the most complex requirements. Crafted for flexibility and unparalleled performance, they are ideal for industries like automotive, electronics, aerospace, and many more.

Customized for Your Specific Needs

What sets custom die-cut conductive sheets apart is their ability to conform to unique dimensions, shapes, and material choices. These sheets can be made from various conductive materials, including metals, polymer blends, or carbon-based compounds, ensuring they align perfectly with your intended use. Precision die-cutting guarantees a flawless fit every time, reducing waste and installation errors while maximizing the efficiency of your application. Whether you’re working on high-frequency shielding or electrostatic discharge protection, rest assured these customized solutions are engineered for excellence.

Why Choose Our Custom Conductive Sheets?

Investing in custom die-cut conductive sheets means opting for reliability, precision, and innovation. These sheets are meticulously tested for conductivity, durability, and environmental resistance, offering long-lasting solutions for critical projects. By eliminating the need for manual adjustments and inefficient off-the-shelf picks, our bespoke service simplifies your production process and ensures higher performance consistency. If you’re seeking materials that redefine efficiency and elevate the functionality of your designs, this product is the ideal choice.

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